Pallet Sizes Guide: Standard Dimensions Worldwide
Complete guide to pallet sizes and dimensions. Learn about standard pallet sizes used in North America, Europe, Asia, and worldwide logistics.
Most Common Pallet Sizes
1. North American Standard (48" × 40")
Dimensions: 48 inches × 40 inches (1219mm × 1016mm)
Usage: Most common in USA and Canada (70% of pallets)
Weight capacity: 4,600 lbs dynamic load
Best for: Grocery, retail, general manufacturing
2. EUR/Euro Pallet (1200mm × 800mm)
Dimensions: 47.24" × 31.50" (1200mm × 800mm)
Usage: European standard (EPAL certified)
Weight capacity: 3,300 lbs dynamic load
Best for: European shipping, automotive, chemicals
3. ISO Standard (1200mm × 1000mm)
Dimensions: 47.24" × 39.37" (1200mm × 1000mm)
Usage: International standard for global shipping
Weight capacity: 3,300 lbs dynamic load
Best for: International freight, containers
Regional Pallet Standards
| Region | Size (inches) | Size (mm) | Common Use |
|---|---|---|---|
| North America | 48" × 40" | 1219 × 1016 | Retail, grocery |
| Europe (EUR) | 47.2" × 31.5" | 1200 × 800 | EPAL standard |
| Asia Pacific | 43.3" × 43.3" | 1100 × 1100 | Square pallets |
| Australia | 45.9" × 45.9" | 1165 × 1165 | Australian std |
| UK | 47.2" × 39.4" | 1200 × 1000 | ISO standard |
Choosing the Right Pallet Size
Consider These Factors:
1. Transportation Mode
- Truck trailers: 48×40" maximizes space in standard 53' trailers
- Shipping containers: 1200×1000mm fits 20' and 40' containers perfectly
- Rail transport: Follow regional standards for compatibility
2. Warehouse Racking
- Measure rack openings before ordering
- Allow 3-6 inches clearance on each side
- Consider aisle width for forklift maneuvering
3. Product Footprint
- Match pallet size to product base dimensions
- Minimize overhang (max 3 inches per side)
- Ensure even weight distribution
4. Industry Standards
- Grocery/Retail: 48×40" North American standard
- Automotive: EUR pallets (1200×800mm)
- Chemicals: EUR or ISO standards
- Pharmaceuticals: Often custom sizes for cleanrooms
Pallet Height Standards
While length and width are standardized, pallet heights can vary:
Standard Heights:
- 4-way entry pallets: 5.5" - 6" (140-150mm)
- 2-way entry pallets: 4" - 5" (100-125mm)
- Low-profile pallets: 3" - 4" (75-100mm)
- Tall pallets: 7" - 8" (180-200mm) for heavy loads
Maximum Load Height:
The combined height of pallet + load typically shouldn't exceed:
- Warehouse storage: 48" for safe stacking
- Truck shipping: 96" - 100" total (including pallet)
- Container shipping: 86" for standard 20' containers
Custom Pallet Sizes
When standard sizes don't fit your needs, custom pallets may be the solution:
Common Custom Scenarios:
- Extremely heavy products requiring reinforced construction
- Odd-shaped products that don't fit standard footprints
- Specialized equipment or machinery
- Export to countries with unique standards
Custom Size Considerations:
- Cost: 20-50% more expensive than standard sizes
- Availability: Longer lead times (2-4 weeks)
- Compatibility: May not fit standard racking or trucks
- Resale: Difficult to sell used custom pallets
Frequently Asked Questions
What is the most common pallet size in the world?
The 48×40 inch pallet is the most common in North America, while the EUR pallet (1200×800mm) dominates Europe. Globally, the ISO standard (1200×1000mm) is widely used for international shipping.
How do I know what pallet size I need?
Measure your product dimensions, check your warehouse racking openings, consider your transportation method, and follow industry standards for your sector. When in doubt, 48×40 inches (North America) or 1200×800mm (Europe) are safe choices.
Can I use European pallets in North America?
Yes, but they're less efficient. EUR pallets (1200×800mm) don't maximize space in standard North American trucks and may not fit all racking systems. It's generally better to use regional standards.
What size pallet fits in a 20-foot shipping container?
A 20-foot container can hold approximately 10-11 standard EUR pallets (1200×800mm) or 9-10 ISO pallets (1200×1000mm) in a single layer. The ISO size is more efficient for container shipping.