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Forklift TCO Calculator

Compare total cost of ownership: Electric vs Propane vs Diesel

Your Requirements

Typical: 2,000 hrs (1 shift), 4,000 hrs (2 shifts)

Typical ownership: 5-10 years

✅ Recommendation: Electric (Battery)

Electric forklifts offer the lowest TCO for high-usage operations due to low energy costs and minimal maintenance.

Potential savings: $48,900 over 5 years vs next best option

🔥 Propane (LPG)
$108,500
$10.85 per hour
Purchase Cost $26,000
Fuel/Energy $62,500
Maintenance $20,000
✓ Pros
  • Lower purchase price
  • Quick refueling
  • Indoor/outdoor use
✗ Cons
  • Fuel costs
  • Emissions
  • Tank storage needed
Diesel
$121,400
$12.14 per hour
Purchase Cost $28,000
Fuel/Energy $68,400
Maintenance $25,000
✓ Pros
  • High power
  • Outdoor durability
  • Long lifespan
✗ Cons
  • Emissions (outdoor only)
  • Higher fuel costs
  • Noise

Cost Breakdown Comparison

Understanding Forklift Total Cost of Ownership

What is TCO?

Total Cost of Ownership (TCO) includes all costs associated with owning and operating a forklift over its lifetime: purchase price, fuel/energy, maintenance, and replacements. Looking at TCO rather than just purchase price helps you make better long-term decisions.

Electric Forklifts

Best for indoor operations with high usage. Higher upfront cost but lowest operating costs. Battery replacement every 5-7 years adds to TCO but zero emissions make them ideal for food/pharmaceutical warehouses.

Propane Forklifts

Versatile option for mixed indoor/outdoor use. Lower purchase price than electric, quick refueling, but ongoing fuel costs. Good choice for moderate usage operations.

Diesel Forklifts

Best for heavy outdoor applications. Highest power and durability but emissions restrict indoor use. Fuel costs vary with diesel prices. Ideal for lumber yards, construction sites, and outdoor storage facilities.